200-Bar Portable Hydraulic Test Bench
200-Bar Portable Hydraulic Test Bench
The 200-Bar Portable Hydraulic Test Bench was engineered for rapid pressurization, internal and external leak detection, functional cycling, and technical validation of hydraulic cylinders and fluid power components across maintenance workshops, machine rebuild facilities, and heavy-duty industrial plants. Powered by an integrated electro-hydraulic power unit mounted to a 100-liter structural steel reservoir, it delivers consistent flow and adjustable pressure up to 200 bar monitored continuously via a glycerin-filled pressure gauge. Intuitive machine control is provided by a 3-position manual directional lever (advance, neutral, and return) enabling safe and precise cylinder actuation. The upper work surface features a fluid containment drip tray to catch residual oil spills, while the heavy-duty tubular steel chassis with 4 industrial casters (locking swivel brakes) and maneuvering handle provides seamless mobility throughout the plant floor.
Main Technical Features
| Model | BT-200 Portable |
| Drive Type | Electro-Hydraulic with Integrated Power Unit |
| Max Test Pressure | 200 bar (approx. 3,000 PSI) |
| Reservoir Volume | 100 Liters |
| Hydraulic Control | 3-Position Directional Manual Lever (Advance / Neutral / Return) |
| Control Valve | Directional valve with adjustable pressure relief safety |
| Instrumentation | Glycerin-filled precision pressure gauge (0 - 250 bar) |
| Hydraulic Connections | High-pressure flexible hoses with quick-disconnect couplers |
| Work Surface | Top drip tray table with raised edges for oil spill containment |
| Mobility System | 4 heavy-duty industrial casters with locking foot brakes |
| Electrical Power | 220V / 380V Three-Phase or Single-Phase (on request) |
| Finish | Industrial Anti-Corrosive Blue Epoxy / Powder Coating |
| Standards Complied | NR-10 and NR-12 |
| Warranty | 12 months |
Internal and external seal leak testing for single-acting and double-acting hydraulic cylinders
Proof pressure and cycle testing of hydraulic actuators after seal rebuilds or rod replacement
Diagnostic testing of manual control valves, directional valves, and manifold blocks
Pressure testing and integrity verification of hydraulic hose assemblies
Heavy maintenance workshops, agricultural, road construction, and earthmoving equipment overhaul
Pre-delivery quality assurance inspection in manufacturing plants and repair centers
What types of cylinders and components can be tested on this 200-bar bench?
The test bench is designed for proof-pressure testing, seal leak verification, and functional cycling of single-acting and double-acting hydraulic cylinders across industrial, agricultural, and heavy-duty machinery. It is also suitable for testing orbital hydraulic motors, manual monoblock control valves, manifold blocks, check valves, and high-pressure hose assemblies.
How does the advance and return directional control work?
The machine features an intuitive 3-position manual directional lever: Advance supplies pressurized hydraulic fluid to extend the cylinder; Neutral locks pressure inside the lines to inspect internal seal holding; and Return reverses fluid flow to retract the actuator with direct free return back to the 100-liter reservoir.
How is working pressure adjusted and monitored up to 200 bar?
Working pressure is dialed in via an adjustable integrated safety relief valve, accommodating testing from low pressure up to 200 bar (approx. 3,000 PSI). Pressure is read in real time on the vertical panel glycerin-filled gauge, ensuring dampening against hydraulic pulsations.
What are the benefits of the 100-liter reservoir and mobile casters?
The 100-liter structural oil tank provides optimal volume and thermal dissipation for cycling cylinders of various bore and stroke sizes without oil foaming. The 4 heavy-duty industrial casters with locking brakes and front maneuvering handle enable effortless movement across the workshop.
What are the power requirements, warranty, and lead times?
Available in three-phase 220V/380V or single-phase 220V configurations upon request. Includes a 12-month factory warranty, direct engineering support from INCOFORK, and expedited shipping across Brazil and Mercosur.
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